Electrical Field Device For Use In Process Automation

ABSTRACT

In one aspect, an electric field device for use in process automation is provided to simplify supply of an electric field device located at an installation site in the process with information originating from its process environment. At least one transponder is arranged in the area of the installation site. The transponder comprises a memory containing data with predetermined information on the process environment of the field device. The field device comprises a reader unit for contactlessly reading the data and an evaluation unit for processing the information for the functions to be carried out by the field device within the framework of process automation.

The invention relates to an electrical field device for use in process automation which is arranged at an installation site in the process.

In process automation field devices perform predetermined measurement, control and regulation tasks at the sites at which they are installed in the process. One example of this is measurement of a substance passing through a pipe. In this case the field devices often rely on additional information from their immediate process environment. The information needed can relate to the installation site, to the bus address or process parameters provided for the field device, as in the example of an ultrasound flow measuring transducer, the nominal diameter and the material of the pipe carrying the substance on which the measuring transducer is mounted or which as a measuring tube represents a component of the measuring transducer and is installed with this in the process. Previously the information about the components of field devices was recorded during their manufacture or upgrading and stored as data in the field devices. The other information relevant for the field device from the process environment is recorded immediately before or after installation of the field device and supplied to it via its bus interface. The bus address of the field device must also be recorded at this time. This was previously done in an on-site operation or for each individual field device via its bus interface, whereby in the latter case the field devices are connected individually and the relevant bus address is assigned to them thereafter by corresponding software.

Identification systems operating with transponders and a read or read/write unit, especially including RFID (Radio Frequency Identification), systems, and also their use in access control, animal identification, vehicle immobilizers, waste disposal systems and in industrial production are generally known.

The object of the invention is to simplify the supply of information to field devices from their environment.

In accordance with the invention the object is achieved by at least one transponder being arranged on the field device of the type specified above, which contains in a memory data with predetermined information about the process environment of the field device, and by the field device containing a read unit for non-contact reading of the data and an evaluation unit for evaluation of the information for the functions to be executed by the field device within the framework of the process automation system.

The major advantage of the inventive field device lies in the fact that it communicates with the transponders and thus procures for itself the information that it needs from its environment. Communication can take place once or a number of times at specific points in time, whereby the data recorded by the field device is buffered in this device so that there is no non-availability of the data should the communication not be possible from time to time. A permanent interruption of the communication is detected by the field device and can lead to a corresponding error message.

The information contained in the transponder about the process environment of the field device preferably includes the devices's installation site, the bus address provided for the field device and/or specific process parameters for the installation site, especially including the dimensions of a line or of a container for feeding or accommodating substances, the type of material of the line or of the container and/or the type of substance to be measured, controlled or regulated by the field device. Thus for example an ultrasound flow measuring transducer needs information about the normal diameter and material as well as if necessary information about the type of substance in order to measure the flow of a substance. An analyzer that determines the composition of a gas mixture on the basis of its thermal conductivity needs for example information about the gas components involved.

The transponder used is preferably a passive transponder which manages without its own energy source and obtains the energy required from the field device by means of magnetic or electromagnetic fields or through light.

In the simplest case the transponder is permanently programmed and contains a read-only memory. Preferably however the memory of the transponder is a read/write memory whereby data provided for the transponder is able to be transmitted to the field device, for example over its bus interface, and can be transmitted using a non-contact system into the transponder.

For further explanation of the invention reference is made below to the drawing, for which the Figures are as follows

FIG. 1 an exemplary embodiment for the inventive field device with an assigned transponder, and

FIG. 2 a block diagram of the field device with the transponder.

FIG. 1 shows a field device 1, for example a pressure measuring transducer which is built in via a flange connection 2 to a pipe 3 of a process which processes a substance for example. A label 4 with the transponder 5 is attached to the pipe 3 or to another suitable location such as the flange connection 2 for example. The field device 1 communicates via radio 6 with the transponder 5 and via a bus 7 with a process automation system not shown in this diagram of which the field unit 1 is a component.

As FIG. 2 shows, the transponder 5 contains an antenna 8, a converter 9, a read/write memory 10 and a control logic 11 with a power supply 12 for components 5 to 11. The converter 9 converts the analog receive signals of the antenna 8 into digital signals able to be analyzed for the memory 10 or converts the data to be read out of the memory 10 into analog transmit signals. The execution sequence is controlled and monitored in this case by a control logic 11. The power supply 12 derives the energy that it needs from the receive signal of the antenna 8.

The field device 1 contains a combined transmit/read unit 13, which like the transponder 5, features an antenna 14, a converter 15 a read/write memory 16 and a control logic 17. By contrast with the transponder 5 however, the components 14-17 as well as the field device control 18 are supplied with energy via the bus 7. The field device controller 18 contains an evaluation unit 19 for the data contained in the memory 16.

The information needed by the field device about the process environment, in this case the bus address for example, is either available in the memory 10 of the transponder 5 or is fed to the field device 1 via the bus 7, a programming device for by direct manual input and is then transmitted from the field device 1 to the transponder 5.

The field device 1, or for example the replacement device newly included in the process after a defect for example, sends a request or read signal at predetermined time intervals to the frequency or encoding of which the transponder 5 responds. The transponder 5 derives in this case from the request or read signal the energy which it needs and sends the data contained in the memory 10. This data is received by the field device 1 and its information content is evaluated in the evaluation unit 19 for the field device control 18. The information and energy can be transmitted to the transponder 5 over the same paths or on different paths, for example by radio transmission on the one hand and inductive coupling on the other hand.

As FIG. 1 shows, further transponders 20 in addition to the transponder 5 can be provided for provision of further information for the field device 1. 

1.-5. (canceled)
 6. An electrical field device for use in process automation, which is arranged at an installation site in the process, comprising: a transponder arrange in an area of the installation site, the transponder having a memory data with predetermined information about the process environment of the field device; a reader unit for non-contact reading of the data; and an evaluation unit for evaluation of the information for the functions to be executed by the field device within the framework of the process automation.
 7. The electrical field device as claimed in claim 6, wherein the transponder comprises an item selected from the group consisting of installation site, bus address provided for the field device, specific process parameters for the installation site, and combinations thereof.
 8. The electrical field device as claimed in claim 7, wherein the transponder includes a process parameter selected from the group consisting of dimensions of a container for accommodating substances, material type of a container for accommodating substances, type of a substance to be measured, type of substance to be controlled, type of substance to be regulated, and combinations thereof.
 9. The electrical field device as claimed in claim 8, wherein the container is a line.
 10. The electrical field device as claimed in claim 6, wherein the transponder is a passive transponder for which the energy is supplied through the field device via a magnetic field, electromagnetic field or light.
 11. The electrical field device as claimed in claim 6, wherein the memory is a read/write memory and that the data provided for the transponder is supplied to the field device and transmitted from the field device into the transponder in a non-contact manner.
 12. A system for use in a process automation, comprising: a field device, comprising: a memory unit for storage of data, an evaluation unit for evaluation of the data in storage for a function to be executed by the field device within the framework of the process automation, and a bus to communicate with a process automation system; and a transponder arranged in an area of the installation site, the transponder having a memory unit with data about the process environment of the field device, wherein the transponder sends the processing environment data to the field device and the data is stored in the memory unit of the field device
 13. The system as claimed in claim 12, wherein the transponder sends information at specific points in time.
 14. The system as claimed in claim 12, wherein the processing environment data includes an address of the bus.
 15. The system as claimed in claim 12, wherein the processing environment data includes installation site information.
 16. The system as claimed in claim 12, wherein the processing environment data includes process parameters for the installation site.
 17. The system as claimed in claim 12, wherein the processing environment data includes dimensions of a container for accommodating substances.
 18. The system as claimed in claim 17, wherein the container is a line.
 19. The system as claimed in claim 12, wherein the processing environment is a material type of a container for accommodating substances.
 20. The system as claimed in claim 19, wherein the container is a written line.
 21. The system as claimed in claim 12, wherein the processing environment data includes a type of a substance to be accommodated.
 22. The system as claimed in claim 12, wherein the transponder is a passive transponder for which the energy is supplied through the field device via a magnetic field, electromagnetic field or light.
 23. The system as claimed in claim 12, wherein the transponder memory unit is a read/write memory unit, and wherein the data provided for the transponder is supplied to the field device and transmitted from the field device into the transponder in a non-contact manner. 